A probabilistic model for reconciling circularity and climate performance in steel-slag processing
DOI:
https://doi.org/10.33271/crpnmu/86.378Keywords:
steel slag, circularity, environmental safety, environmental impact assessmentAbstract
Purpose. To develop a probabilistic model for reconciling circularity with corporate Scope 1–3 emissions accounting and consequential assessment of changes in greenhouse gas emissions for legacy steel-slag processing, and to determine the conditions under which returning the material to use delivers climate benefits.
The methods. The functional unit was defined as 1 t of legacy slag delivered to the processing installation. The data were compiled from a publicly available environmental impact assessment report for a facility with a capacity of 800,000 t/year, emission factors, and industrial benchmarks. Three separate accounting ledgers were established: gross operational Scope 1–3 emissions, effective circularity, and the comparative change in emissions relative to virgin-aggregate supply. Uncertainty in the main technological, market, and logistical parameters was assessed using Monte Carlo simulation, with 100,000 iterations for each of the triangular, uniform, and beta-PERT distributions.
Findings. The calculated gross operational footprint is 1.569 kg CO₂-eq/t of slag, of which 72.8% is attributable to Scope 1, while the reported yield of potentially useful products is 96.1%. With verified use of the mineral fraction, the deterministic break-even additional transport distance is 49.4 km. For the triangular distribution, the 5th percentile, median, and 95th percentile of this threshold are 16.7, 30.8, and 49.0 km, respectively. The conservative threshold, robust to the form of the distribution, is 10.2 km. At an additional distance of 50 km, high circularity coincides with a climate burden in 76.3–93.0% of model realizations.
The originality. The break-even additional transport distance was found to depend linearly on the functional substitution coefficient for virgin aggregate and to be inversely proportional to transport carbon intensity, with all other parameters held constant. Conditions under which high circularity coincides with increased emissions were identified. A method was proposed for determining a conservative transport distance threshold for a specified probability of achieving a climate benefit, with robustness tested across different forms of input probability distributions.
Practical significance. The model enables climate screening using incomplete publicly available data, prioritization of evidence collection, and prevention of the deduction of avoided emissions from Scope 1-3 inventories. A qualified claim requires confirmation of end use, functional equivalence, transport routes, and energy consumption.
References
1. World Resources Institute, & World Business Council for Sustainable Development. (2004). The greenhouse gas protocol: A corporate accounting and reporting standard (Rev. ed.). https://ghgprotocol.org/corporate-standard
2. World Resources Institute, & World Business Council for Sustainable Development. (2011). Corporate value chain (Scope 3) accounting and reporting standard. https://ghgprotocol.org/corporate-value-chain-scope-3-standard
3. GHG Protocol. (2026). How should avoided emissions from the use of sold products be accounted for? https://ghgptechassistance.zendesk.com/hc/en-us/articles/47992104211732-How-should-avoided-emissions-from-the-use-of-sold-products-be-accounted-for
4. Toniolo, S., Marson, A., & Fedele, A. (2023). Combining organizational and product life cycle perspective to explore the environmental benefits of steel slag recovery practices. Science of the Total Environment, 867, 161440. https://doi.org/10.1016/j.scitotenv.2023.161440
5. Joyce, P. J., & Björklund, A. (2019). Using life cycle thinking to assess the sustainability benefits of complex valorization pathways for bauxite residue. Journal of Sustainable Metallurgy, 5, 69–84. https://doi.org/10.1007/s40831-019-00209-x
6. Díaz-Piloneta, M., Terrados-Cepeda, I., Álvarez-Cabal, J. V., & Vergara-González, E. (2021). Comprehensive analysis of steel slag as aggregate for road construction: Experimental testing and environmental impact assessment. Materials, 14(13), 3587. https://doi.org/10.3390/ma14133587
7. Loureiro, C. D. A., Moura, C. F. N., Rodrigues, M., Martinho, F. C. G., Silva, H. M. R. D., & Oliveira, J. R. M. (2022). Steel slag and recycled concrete aggregates: Replacing quarries to supply sustainable materials for the asphalt paving industry. Sustainability, 14(9), 5022. https://doi.org/10.3390/su14095022
8. Fernandez, M. C., Grund, S., Phillips, C., Fradet, J., Hage, J., Silk, N., Zeilstra, C., Barnes, C., Hodgson, P., & McKechnie, J. (2024). Attribution of global warming potential impacts in a multifunctional metals industry system using different system expansion and allocation methodologies. The International Journal of Life Cycle Assessment, 29, 873–889. https://doi.org/10.1007/s11367-023-02274-7
9. Shin, K., Kim, J., Hwang, Y. W., Kim, B. C., & Kim, D. H. (2024). LCA-based environmental benefit allocation between steel and cement industries in steel byproduct recycling. Environmental Engineering Research, 30(1), 240032. https://doi.org/10.4491/eer.2024.032
10. Zhang, Z., Huang, W., Sun, J., Zhang, X., Lu, G., Luo, S., Qin, Y., & Dong, Q. (2026). Extended sustainability assessment of steel slag waste application in urban transportation infrastructure based on environmental impact and implementing feasibility. Waste Management & Research, 44(4). https://doi.org/10.1177/0734242X251385868
11. Wang, R., Ma, T., Zhang, Y., Mu, L., & Hu, J. (2026). Enabling the sustainable utilization of steel slag in asphalt mixtures for base and surface layers: Life cycle assessment and environmental benefits. Journal of Transportation Engineering, Part B: Pavements, 152(3). https://doi.org/10.1061/JPEODX.PVENG-2136
12. Olsson, J. A., Miller, S. A., & Kneifel, J. D. (2024). A review of current practice for life cycle assessment of cement and concrete. Resources, Conservation and Recycling, 206, 107619. https://doi.org/10.1016/j.resconrec.2024.107619
13. Bin Thaneya, A., Gursel, A. P., Kane, S., Miller, S. A., & Horvath, A. (2024). Assessing uncertainty in building material emissions using scenario-aware Monte Carlo simulation. Environmental Research: Infrastructure and Sustainability, 4, 025003. https://doi.org/10.1088/2634-4505/ad40ce
14. PJSC INTERPIPE NTZ. (2024). Environmental impact assessment report: Management of non-hazardous waste at the slag dumps of PJSC INTERPIPE NTZ (Case No. 4895). https://my.eco.gov.ua/ovd-citizen-app?docNumber=4895
15. Alzard, M. H., Najm, O., Hamdan, A., & Sinka, M. (2026). Life cycle impact assessment for steel slag aggregates production in Abu Dhabi, United Arab Emirates. Environmental Science and Sustainable Development, 11(1), 130–142. https://doi.org/10.21625/essd.v11i1.1304
16. Department for Energy Security and Net Zero, & Department for Environment, Food and Rural Affairs. (2024). UK government GHG conversion factors for company reporting 2024: Flat file (Version 1.1). https://www.gov.uk/government/publications/greenhouse-gas-reporting-conversion-factors-2024
17. Green Transition Office, & DiXi Group. (2024). GHG emission factors for electricity generation and consumption in Ukraine: Analytical study and description of the methodological approach to the calculation. https://gto.dixigroup.org/en/assets/images/files/dixi-gto-a4-eng-1.pdf
18. Soliman, N., Roghani, H., Aghayan, I., Omran, A., & Sobolev, K. (2025). Utilization of steelmaking by-products in the construction industry: A comprehensive review of steel slag and steel mill scale. Case Studies in Construction Materials, 23, e05077. https://doi.org/10.1016/j.cscm.2025.e05077
19. Li, Z., Xing, Y., Ma, M., Su, W., Cui, Y., Tian, J., & Fei, F. (2024). Towards the co-benefits of carbon capture, utilization, and sequestration: A life cycle assessment study for steel slag disposal. Journal of Cleaner Production, 443, 141166. https://doi.org/10.1016/j.jclepro.2024.141166
20. Aguilar-Hernandez, G. A. (2025). A novel framework to measure circularity trade-offs and synergies in the global context. Journal of Circular Economy, 3(1). https://doi.org/10.55845/YTGD9041
21. Kieush, L., Rieger, J., Attrotto, R., Sorino, A., van der Stricht, W., Oterdoom, H., Heikkinen, E. P., Dall’Osto, G., Mapelli, C., Mombelli, D., Di Sante, L., Cirilli, F., Colla, V., Branca, T. A., Matino, I., Petrucciani, A., Zaccara, A., Brondi, C., Mousa, E., … Bellemans, I. (2024). Roadmap for recycling practices and resource utilization in the iron and steelmaking industry: Case studies. Matériaux & Techniques, 112, 503. https://doi.org/10.1051/mattech/2024026
22. Bonoli, A., Degli Esposti, A., & Magrini, C. (2020). A case study of industrial symbiosis to reduce GHG emissions: Performance analysis and LCA of asphalt concretes made with RAP aggregates and steel slags. Frontiers in Materials, 7, 572955. https://doi.org/10.3389/fmats.2020.572955
Downloads
Published
Issue
Section
License
All articles are published under the Creative Commons Attribution License (CC BY 4.0), which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited. Authors retain copyright and grant the journal right of first publication.
Authors are permitted and encouraged to deposit the final published version of their article, or the Author's Accepted Manuscript (AAM), in institutional or subject-specific open-access repositories (including the university's own institutional repository, CORE, Zenodo, or Figshare), ensuring maximum visibility, accessibility, and impact of the publication.